Ultra High-speed, Multi-camera Universal Machine Vision System (CV-5000 Series) Specifications

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Controller

Model		NPN	CV-5702	CV-5502	CV-5002
Model		PNP	CV-5702P	CV-5502P	CV-5002P
No. of pixels		When CV-H500C and CV-H500M are connected	5,000,000-pixel mode: 2432 (H) x 2050 (V), about 4,990,000-pixels	-	-
		When CV-200C/ CV-S200C/ CV-H200C/ CV-S200M and CV-H200M are connected	2,000,000-pixel mode: 1600 (H) x 1200 (V), about 1,920,000 pixels 1,000,000-pixel mode: 1024 (H) x 960 (V), about 980,000 pixels	2,000,000-pixel mode: 1600 (H) x 1200 (V), about 1,920,000-pixels 1,000,000-pixel mode: 1024 (H) x 960 (V), about 980,000 pixels	-
		When CV-035C/ CV-S035C/ CV-H035C/ CV-035M/ CV-S035M and CV-H035M are connected	310,000-pixel mode: 640 (H) x 480 (V), about 310,000 pixels 240,000-pixel mode: 512 (H) x 480 (V), about 240,000 pixels	310,000-pixel mode: 640 (H) x 480 (V), about 310,000 pixels 240,000-pixel mode: 512 (H) x 480 (V), about 240,000 pixels	310,000-pixel mode: 640 (H) x 480 (V), about 310,000 pixels 240,000-pixel mode: 512 (H) x 480 (V), about 240,000 pixels
Camera input			2 color/monochrome cameras (Support for CV-H500C/CV-H200C/ CV-S200C/CV-035C/ CV-S035C/CV-H035C/ CV-H500M/CV-H200M/ CV-200M/CV-S200M/ CV-035M/CV-S035M and CV-H035M possible mixed connection) Connecting expansion unit CV-E500 provides 2-point expansion and connection of up to 4 points	2 color/monochrome cameras (Support for CV-H200C/CV-200C/ CV-S200C/CV-035C/ CV-S035C/CV-H035C/ CV-H200M/CV-200M/ CV-S200M/CV-035M/ CV-S035M and CV-H035M possible mixed connection) Connecting expansion unit CV-E500 provides 2-point expansion and connection of up to 4 points.	2 color/monochrome cameras (support for CV-035C/CV-S035C/ CV-H035C/CV-035M/ CV-S035M and CV-H035M possible mixed connection)
Main processor for image processing			DSP (high-speed type)		DSP
No. of registered settings			Up to 1000 settings, separately, for SD card 1 and SD card 2 (depends on memory card capacity and setting), supports external changeover
Number of screens that can be registered			1000 screens max./setting (depends on memory card capacity), can be compressed and saved, supports registration of position adjusted images
Internal memory capacity			SD card slot x 2 (SDHC support) OP-84232 (256MB: Standard equipment on the SD1 slot of the CV-5502/5002), CA-SD1G (1GB: Standard equipment on the SD1 slot of the CV-5702), CA-SD4G (4GB: SDHC) support
Window setting	Measurement area, Mask area		Measurement: 128 windows/program Mask: 4 areas/window
Window setting	Area shape (depending on the inspection mode to be used, some area shapes are restricted)		Rectangle, rotating rectangle, circle, ellipse, ring, arc, polygon (up to 12 angles), Auto-adjusting rectangle, Auto-adjusting circle
Color extraction function (valid only when a color camera is connected)			Color binary, color shade, grey, RGB grey (color corresponds to numeric value specification with HSB values) 1:n copy supported
Measurement tool	Area measurement		Area (color binary, monochrome binary)
	Position detection		Pattern search (support of multiple detections), pattern sort, edge position, trend edge position, blob (gravity center position)
	Inspection mode	Edge tool	Edge width, edge pitch, No. of edges, edge angle, pair edge, trend edge width
		Feature inspection	Blob (No. of labels, gravity, principal axis angle, area, ferret diameter, circumference length, degree of circularity)
		Stain/inspection	Stain detection (support of differential stain detection through combined use with the differential filter, detection of multiple positions through grouping (hole-filling enable/disable selectable), and stability display, support for directly measuring color images with fine color)
		Sorting	Pattern sort (256 types max.)
		Shade inspection	Shade inspection, color inspection (valid only when a color camera is connected)
		Geometry	Display of points, lines, and circle areas where the operation result can be cited
		Character recognition	OCR (2 lines maximum, 20 characters/line) Supports date/time encryption function
		Trend edge defect	Appearance inspection using a line, circle, arc, or freeform reference model line
Continuous capture function			1-to-32-times continuous capture processing (maximum value, minimum value, average value), possible exclusion of the measurement error value from the measurement result
Execution condition setting function			Enables you to set execution or non-execution that works with the measurement judgment results (OK/NG) of other optional windows per measurement window.
Image capturing setting function	Processing area setting function		Enables you to specify a 980,000-pixel area (1024 (H) x 960 (V)) in any position as the processing area within 1,920,000 pixels (1,000,000-pixel mode). Enables you to specify a 240,000-pixel area (512 (H) x 480 (V)) or 310,000-pixel area (640(H) x 480 (V)) in any position as the processing area within 320,000 pixels. 1.		Enables you to specify a 240,000-pixel area (512 (H) x 480 (V)) or 310,000-pixel area (640 (H) x 480 (V) in any position as the processing area within 320,000 pixels. 1.
	Scan mode (valid only when a monochrome camera is connected)		Progressive/interlace switching
	Capturing start/end line setting function		Enables you to set any capturing start/end line within the image capturing range (for interlace, this specification is made in units of 2 lines). Note, you must specify at least 100 lines when using CV-H200C/H200M.
Correction functions	Position adjustment		Batch/individual adjustments (up to 128 settings), X, Y, 180ºrotation
	Camera gain adjustment		Camera sensitivity adjustment, offset adjustment, span adjustment (supports settings in 16 tone levels; also supports RGB individual settings when a color camera is connected)
	White balance adjustment (valid only when a color camera is connected)		Manual setting with white paper
	Image inversion function		Support of left/right inversion for image capture
	Filter function	Count	9-time repetition for the same type, 13 levels (for binary and difference, 1 level/window)
	Filter function	Type	Expansion, shrink, averaging, median, edge enhancement, edge extraction X, edge extraction Y, Sobel, Prewitt, Roberts, Laplacian, binary, difference, illumination adjustment, contrast conversion, image extraction, real-time shade correction, blur
Calculation function	Numerical operation	No. of settings	128 calculation /program
	Numerical operation	Type	Four arithmetic operations, arithmetic function, comparison operator, geometric calculation function, coordinate conversion function, conversion function, logical operator, journalizing function, system function, time axis operation function
	Command memory		1000 rewritable command memories are installed from the external devices and console during operation.
Support functions	Statistics analysis	No. of Statistical items	Up to 20000 data points (support of batch save to memory card) Maximum value, minimum value, average value, deviation (3σ), OK/NG count in total judgment
	Screen save (valid when monochrome and color cameras are connected)		Internal memory: Up to 1023 screens/1020 screens (240,000-pixel mode) Up to 511 screens/509 screens (310,000-pixel mode) Up to 255 screens/252 screens (1,000,000-pixel mode) Up to 127 screens/124 screens (2,000,000-pixel mode) Up to 50 screens/47 screens (500,0000-pixel mode). (Maximum value when one monochrome camera and one color camera are connected and the accumulation condition is "All")	Internal memory: Up to 511 screens/508 screens (240,000-pixel mode) Up to 255 screens/253 screens (310,000-pixel mode) Up to 127 screens/124 screens (1,000,000-pixel mode) Up to 63 screens/60 screens (2,000,000-pixel mode). (Maximum value when one monochrome camera and one color camera are connected and the accumulation condition is "All")	Internal memory: Up to 511 screens/508 screens (240,000-pixel mode) Up to 255 screens/253 screens (310,000-pixel mode). (Maximum value when one monochrome camera and one color camera are connected and the accumulation condition is "All")
	Programming aid functions	Display aid	Enables you to perform screen display zoom, edge differentiation waveform display, profile display, stain stability display, operation by OCR extraction projection display, and defect level waveform display of trend edge defects during setup or operation.
	Programming aid functions	Batch move	Enables you to collectively move selected windows in X and Y directions during setup.
	Display template setting function	No. of display templates	10 patterns/setting (of the 10 patterns, 4 patterns are the specified values) Possible external switching
		No. of screens that can be displayed simultaneously	Enables you to simultaneously display up to 5 screens (when 5-screen horizontal splitting or 5-screen vertical splitting is selected).
		Hold image	Past images (NG images) can be displayed as hold images (up to 3 times before). The measurement result and measurement time can also be referenced (depending on the camera connection status, the displayable count changes from 0 to 3 times).
	Screen customization function	No. of customized screens	10 screens/program, character string : Measured value, judgment result, optional character, fixed character, figure, active character
	Custom menu function		Enables you to create a shortcut menu to an optional setting screen (20 menus/program).
	Operation rewrite function		Enables you to rewrite upper- and lower-limit tolerances and command memories during operation. Supports light dimmer control during operation (when CA-DC20E is connected)
	Memory card save function (SD2 slot only)		Supports measured values, judgment results, NG count, measurement images (can be compressed and saved), saved images (can be compressed and saved), capture images, statistics analysis data, settings (settings can also be saved to the SD1 slot) and direct save during inspection operation
	Others		Image capture function, password function, retest function, file management function, I/O monitor, RS-232C monitor (with the log save function)
Interface	Control input	External trigger input	2 points, simultaneous 2-camera capturing or individual capturing selectable, EV support, input rating: 26.4 V max., 3 mA min. Individual trigger delays can be set (from 0 to 999 ms) for each trigger input.
		External trigger input	Simultaneous capturing of up to 4 cameras or individual capturing selectable (If CV-E500 is not connected, up to 2 monochrome or color cameras can be simultaneously captured.)		Simultaneous capturing of up to 2 cameras or individual capturing selectable
		Control input	18 points, input rating: 26.4 V max., 2 mA min.
	Control output	Universal output	27 points (including 2 FLASH output points that work with an external trigger), NPN open collector, 50 mA max. (30 V max.)
	Control output	Total comparator output	1 point, NPN open collector, 50 mA max. (30 V max.) Hold time setting available
	Monitor output		Analog RGB output, SVGA 800 x 600 (24-bit color, 60 Hz)
	Run indicator		LED display that works with power supply/ERROR output
	Communication port		RS-232C (maximum baud rate: 115200 bps)/Ethernet (1000BASE-T/100BASE-TX/10BASE-T)/ USB (USB2.0 HI-SPEED supported) Numerical value output, image data (compressed output available), control I/O available, simultaneous use of 3 ports available
	Communication port	PLC link	Numerical value output that uses RS-232C port, control I/O, and simultaneous use of Ethernet and USB ports available. A series 2. and Q series of Mitsubishi Electric Corporation, and SYSMACC series 2. and CS1/CJ1/CJ2 series of Omron Corporation: Support via each link unit
Display language			Japanese/English/German selectable
Illumination control			LED light ON/OFF control (12 V, 24 V) and dimmer control supported when optional Light Controller Unit CA-DC20E is connected. Connect up to 2ch/controller, max. 4 controllers. Supports multiple lighting pattern function.
Rating	Power supply voltage		24 VDC ±10%
Rating	Current consumption		2.4 A (2-camera connection and maximum load), 3.2 A (4-camera connection and maximum load)		2.2 A (2-camera connection and maximum load)
Environmental resistance	Ambient temperature		2-camera connection: 0 to 50ºC (32 to 122ºF) 1,000,000-pixel or higher camera connection: 0 to 45ºC (32 to 113ºF) 4-camera connection: 0 to 45ºC (32 to 113ºF)		0 to 50ºC (32 to 122ºF)
Environmental resistance	Relative humidity		35 to 85%, No condensation
Weight			Approx.1250 g

1. Not selectable when CV-H035C/CV-H035M is connected as the pixel area is 310,000 (640 (H) x 480 (V)).
2. Only the RS-232C port is supported.

Camera (CV-H500C/H500M/H200C/H200M)

Model		Camera (CV-H500C/CV-H500M) 4.	Camera (CV-H200C/CV-H200M) 4.
Image receiving element		2/3-inch color CCD image receiving element, 11x high-speed reading using, square-pixel, 5,050,000 pixels (CV-H500C) 2/3-inch monochrome CCD image receiving element, 11x high-speed reading using, square-pixel, 5,050,000 pixels (CV-H500M) Unit cell size 3.45 x 3.45 μm 0.14 x 0.14 Mil	1/1.8-inch color CCD image receiving element, 7x high-speed reading using, square-pixel, 2,010,000 pixels (CV-H200C) 1/1.8-inch monochrome CCD image receiving element, 7x high-speed reading using, square-pixel, 2,010,000 pixels (CV-H200M) Unit cell size 4.4 x 4.4 μm 0.17 x 0.17 Mil
Number of valid pixels		4,990,000 pixels 2432 (H) x 2050 (V)	1,920,000 pixels 1600 (H) x 1200 (V) 5.
Scanning system		Progressive (61.2 ms) Interlace: CV-H500M only (40.3 ms)	Progressive (29.2 ms: 2,000,000-pixel mode 24.2 ms: 1,000,000-pixel mode) Interlace: CV-H200M only (16.1 ms: 2,000,000-pixel mode 13.6 ms: 1,000,000-pixel mode)
Pixel transfer frequency		130 MHz (65 MHz x 2 ch)	82 MHz (41 MHz x 2 ch)
Transfer system		Digital serial transfer
Electronic shutter		1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000, 0.05 msec to 9000 msec can be set with numeric values
Lens mount method		C mount
Environmental resistance	Ambient temperature	0 to 40ºC(32 to 104ºF)
Environmental resistance	Relative humidity	35 to 85%, No condensation
Weight		Approx. 130 g (not including lens)

4. Only the high-speed camera cable CA-CH3/L/R and CA-CH10/L/R camera cable can be used.
5. In 1,000,000-pixel mode, 980,000 pixels (1024 x 960) serve as the processing area.

Camera (CV-H035C/H035M)

Model		Camera (CV-H035C/CV-H035M) 6.
Image receiving element		1/3-inch color CCD image receiving element, 7x high-speed reading using square-pixel, 340,000 pixels (CV-H035C) 1/3-inch monochrome CCD image receiving element, 7x high-speed reading using square-pixel, 340,000 pixels (CV-H035M) Unit cell size: 7.4 x 7.4 μm 0.29 x 0.29 Mil
Number of valid pixels		310,000 pixels 640 (H) × 480 (V) 7.
Scanning system		Progressive (4.7 ms) Interlace: CV-H035M only (2.5 ms)
Pixel transfer frequency		80 MHz 40 MHz × 2ch
Transfer system		Digital serial transfer
Electronic shutter		1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000, 0.05 msec to 9000 msec can be set with numeric values.
Lens mount method		C mount
Environmental resistance	Ambient temperature	0 to 40ºC(32 to 104ºF)
Environmental resistance	Relative humidity	35 to 85%, No condensation
Weight		Approx. 120 g (not including lens)

6. Only the high-speed camera cable CA-CH3/L/R and CA-CH10/L/R camera cable can be used.
7. In 310,000-pixel mode, 310,000 pixels (640 x 480) serve as the processing area. In 240,000-pixel mode, 240,000 pixels (512 x 480) serve as the processing area.

Camera (CV-200C/200M/S200C/S200M)

Model		Camera (CV-200C/CV-200M) 8.	Camera (CV-S200C/CV-S200M) 8.
Image receiving element		1/1.8-inch color CCD image receiving element, square-pixel/all-pixel reading, 2,010,000 pixels (CV-200C) 1/1.8-inch monochrome CCD image receiving element, square-pixel/all-pixel reading, 2,010,000 pixels (CV-200M) Unit cell size: 4.4 x 4.4 μm 0.17 x 0.17 Mil	1/1.8-inch color CCD image receiving element, square-pixel/all-pixel reading, 2,010,000 pixels (CV-S200C) 1/1.8-inch monochrome CCD image receiving element, square-pixel/all-pixel reading, 2,010,000 pixels (CV-S200M) Unit cell size: 4.4 x 4.4 μm 0.17 x 0.17 Mil
Number of valid pixels		1,920,000 pixels 1600 (H) x 1200 (V) 9.
Scanning system		Progressive (58.5 ms: 2,000,000-pixel mode, 47.6 ms: 1,000,000-pixel mode) Interlace: CV-200M only (32.7 ms: 2,000,000-pixel mode, 27 ms: 1,000,000-pixel mode)	Progressive (58.5 ms: 2,000,000-pixel mode, 47.6 ms: 1,000,000-pixel mode) Interlace: CV-S200M only (32.7 ms: 2,000,000-pixel mode, 27 ms: 1,000,000-pixel mode)
Pixel transfer frequency		40 MHz
Transfer system		Digital serial transfer
Electronic shutter		1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000, 0.05 msec to 9000 msec can be set with numeric values.
Lens mount method		C mount	Special mount (M15.5 P0.5 male)
Environmental resistance	Ambient temperature	0 to 40ºC(32 to 104ºF)	Head: 0 to 40ºC(32 to 104ºF), relay unit: 0 to 40ºC(32 to 104ºF) (however, 35ºC(95ºF) max. in partial capturing 50 lines or lower)
Environmental resistance	Relative humidity	35 to 85%, No condensation
Weight		Approx. 110 g (not including lens)	Head: Approx. 210 g (including the cable, not the lens), relay unit: Approx. 70 g

8. The CA-CN17 camera cable (17M) 55.8' and the CA-CN17R high-flex camera cable (17M) 55.8' cannot be used.
9. In 1,000,000-pixel mode, 980,000 pixels (1024 x 960) serve as the processing area.

Camera (CV-035C/035M/S035C/S035M)

Model		Camera (CV-035C/CV-035M)	Camera (CV-S035C/CV-S035M) 10.<
Image receiving element		1/3 -inch color CCD image receiving element, 2x high-speed reading using square-pixel, 350,000 pixels (CV-035C) 1/3 -inch monochrome CCD image receiving element, 2x high-speed reading using square-pixel, 350,000 pixels (CV-035M) Unit cell size: 7.4 x 7.4 μm 0.29 x 0.29 Mil	1/3 -inch color CCD image receiving element, 2x high-speed reading using square-pixel, 350,000 pixels (CV-S035C) 1/3 -inch monochrome CCD image receiving element, 2x high-speed reading using squarepixel, 350,000 pixels (CV-S035M) Unit cell size: 7.4 x 7.4 μm 0.29 x 0.29 Mil
Number of valid pixels		320,000 pixels 657 (H) x 492 (V) 11.
Scanning system		Progressive (16 ms) Interlace: CV-035M only (8.8 ms)	Progressive (16 ms) Interlace: CV-S035M only (8.8 ms)
Pixel transfer frequency		24.5 MHz
Transfer system		Digital serial transfer
Electronic shutter		1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000, 0.05 msec to 9000 msec can be set with numeric values.
Lens mount method		C mount	Special mount (M10.5 P0.5 male)
Environmental resistance	Ambient temperature	0 to 50ºC(32 to 122ºF)	Head: 0 to 50ºC(32 to 122ºF), relay unit: 0 to 40ºC(32 to 104ºF)
Environmental resistance	Relative humidity	35 to 85%, No condensation
Weight		Approx. 100 g (not including lens)	Head: Approx. 160 g (including the cable, not the lens), relay unit: Approx. 70 g

10. The CA-CN17 camera cable (17M) 55.8' and the CA-CN17R high-flex camera cable (17M) 55.8' cannot be used.
11. In 310,000-pixel mode, 310,000 pixels (640 x 480) serve as the processing area. In 240,000-pixel mode, 240,000 pixels (512 x 480) serve as the processing area.

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